Structure Sensor 3 – Portable Precision 3D Scanning for Healthcare and Beyond

Structure Sensor 3 represents a new level of freedom in digitalization through a pioneering mobile 3D sensing solution. Designed for portability and versatility, it enables fast, accurate, and reliable capture of anatomical structures and three-dimensional objects, supporting the creation of highly customized digital solutions across multiple industries.

Thanks to its high performance and measurement quality, Structure Sensor 3 shortens production cycles, improves workflow efficiency, and enhances comfort for patients. It also streamlines collaboration between healthcare providers, manufacturers, and developers by delivering consistent, repeatable, and high-quality 3D data.

A Proven Solution for Healthcare and Industry

Structure Sensor 3 excels as a portable scanning solution in healthcare, where it supports improved diagnostics, treatment planning, and patient outcomes. At the same time, it is widely used for the digitalization of 3D objects in small-scale architecture, manufacturing, and product promotion.

The device has gained particular popularity as an optimal scanner for capturing 3D models in the production of orthopedic orthoses and prostheses, where precision, repeatability, and efficiency are critical.

Key benefits include:
Freedom of digitalization
Fully portable operation without cables or a computer
A cost-effective solution for 3D object digitization
Optimized workflows for orthotic and prosthetic production

Structure Software and SDK

The Structure SDK has revolutionized 3D scanning and depth-sensing technology. Designed for a wide range of applications, it allows developers and companies to capture and analyze the physical world in three dimensions with exceptional accuracy.

Scan Quality Indicator (SQI)
The Scan Quality Indicator (SQI) provides real-time feedback on scan completeness and accuracy.
For manufacturers: SQI ensures reliable scans, reduces rework, and saves time, money, and resources—leading to higher product quality and greater customer satisfaction.
For clinicians and developers: SQI improves diagnostic precision. High-quality scans result in better treatment methods, fewer repeat visits, faster delivery times, and more accurate patient outcomes.

Advanced Anatomical Analysis

Structure SDK enables anatomical landmark detection, including:
First and fifth metatarsal bones
Heel position
Arch height
Coordinate systems and base plane of the foot

Additional features available in Structure SDK 3.0 and later include:
Support for Structure Sensor (ST01) for commercial users
Automatic measurements (with Structure Cloud integration)
Navicular drop measurements (with Structure Cloud integration)
Support for the latest iPhone models

These capabilities make Structure Sensor 3 especially valuable for foot analysis, orthotics design, and clinical assessment.

Structure Capture – High-Precision 3D Scanning on iOS

Structure Capture transforms an iPhone or iPad into a highly accurate 3D scanner without requiring additional hardware. By leveraging Apple’s TrueDepth technology, it produces high-resolution, detailed 3D scans quickly and efficiently.

Scans can be exported directly from the device in standard CAD formats such as STL, OBJ, and PLY, allowing seamless integration with professional 3D modeling and design software for further refinement and product development.

The Scan Quality Indicator built into Structure Capture ensures scan completeness, reducing errors, rework, and overall production costs.

Foot Function and Navicular Drop Assessment

By evaluating foot structure and function, Structure Sensor 3 enables assessment of navicular drop, helping clinicians determine whether corrective measures—such as orthoses or targeted exercises—are necessary to address arch support and biomechanical issues.

Using Structure Cloud, the system automatically calculates key anatomical parameters, including:
Foot length, width, and circumference
Distance between the first and fifth metatarsals and the heel point

This automated analysis supports the production of high-quality, patient-specific products with minimal manual intervention.

Consistent Results for Every Application
Regardless of what is being scanned, Structure Sensor 3 adapts to specific use cases, delivering repeatable, high-quality results that increase satisfaction for both designers and end users.

Technical Specifications
Dimensions (W × H × D): 115.5 × 25.5 × 29.1 mm
Weight: 115 g
Accuracy: 1 mm
Minimum distance: 33 cm
Maximum distance: 20 m
Operating temperature: 0–35°C
IR resolution (H × V): up to 1080 × 1200
Depth resolution (H × V): up to 1040 × 1200
Frame rate: 30 fps (typical), up to 45 fps
Battery life: 3.5+ hours (active), 48+ hours (standby)
Field of view (H × V): 50° × 59°
Illumination: Class 1 laser projector
Operating wavelength: 940 nm
Operating Environment
Indoors: Diffuse light
Outdoors: Overcast conditions or shade

Applications for Structure Sensor 3
Structure Sensor Calibrator
Ensures precise alignment between 3D depth data and the iOS device camera, enabling full-color 3D scans and optimal performance across all Structure applications. The intuitive interface guides users through calibration in just a few minutes, with results stored directly on the sensor.

Scanner – Structure SDK
A simple and intuitive application that allows users to capture 3D models of objects and people by walking around them with an iPad and Structure Sensor. A “hello world” example app is available for developers on GitHub.

Structure
The official companion app for Made-for-iPad Structure Sensor accessories. It supports all Structure Sensor generations, enables firmware updates, depth and IR stream inspection, and allows diagnostic data to be sent directly to the manufacturer’s support team.

Structure Capture
Makes capturing full-color 3D models of objects, people, or environments fast and accessible. It showcases the full potential of the SDK, including advanced measurement features such as navicular drop analysis. Captured models can be exported in OBJ, PLY, or STL formats for use in professional and creative workflows.

Structure Sensor 3 is also compatible with third-party applications built on Structure SDK 3.1 or later.

Platform Compatibility
Structure Sensor 3 operates seamlessly with Apple smartphones and tablets, delivering professional-grade 3D scanning in a truly mobile form factor.

 

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